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Power Supply Redundancy Modules

Power Supply Redundancy Modules

Shop redundancy modules used to combine compatible DC power supplies into redundant power systems for industrial automation and control applications. These modules help isolate parallel power sources so one supply can continue supporting the load if another supply becomes unavailable.

Compare redundancy modules by input-voltage range, channel current, total output current, voltage drop, mounting method and compatible power supplies. Verify that the complete redundant system is properly sized for the load and required level of availability.

How to Select a Power Supply Redundancy Module

Redundant power systems use two or more power supplies so the connected equipment can continue operating if one source fails or is taken out of service. A redundancy module electrically isolates the supplies and directs their DC outputs to the common load.

A redundancy module does not create additional backup capacity by itself. For true redundancy, the remaining power supply or supplies must be capable of supporting the entire required load after one source is lost.

Important Selection Factors

  • System voltage: Match the module to the DC output voltage of the power supplies.
  • Input channels: Confirm the number of power supplies that can be connected.
  • Channel current: Verify the maximum current permitted from each connected supply.
  • Total output current: Size the module for the maximum current delivered to the load.
  • Voltage drop: Account for any voltage reduction across the redundancy module.
  • Power-supply compatibility: Verify whether the manufacturer specifies particular supply families or operating requirements.
  • Mounting: Confirm DIN-rail or other installation requirements.
  • Diagnostics: Determine whether status contacts or monitoring functions are required.

N+1 Redundancy

In an N+1 arrangement, the system includes enough power-supply capacity to support the normal load plus one additional supply. If one power supply becomes unavailable, the remaining units can continue powering the equipment without exceeding their ratings.

Replacement Checklist

  • Manufacturer and complete redundancy-module part number
  • Power-supply manufacturer and models
  • DC system voltage
  • Normal and maximum load current
  • Number of power supplies
  • Required redundancy configuration
  • Mounting and monitoring requirements
Need help designing a redundant DC power system?
Email [email protected] with the power-supply models, DC voltage, connected load current and required redundancy arrangement.
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